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Manganese Ore beneficiation Plant Manufacturer

Approximately 95 percent of all manganese ore is consumed in the manufacture of steel, primarily as ferromanganese and silicomanganese, and other minor alloy-related industries. The other five percent is used by the non- alloying industries, including the chemical, paint, fertilizer, and battery industries, and in the prod uction of manganese metal.

However, leading identifiable end uses of manganese were construction,machinery, and transportation, which were estimated to be 14 percent, 9 percent, and 9 percent of total manganese demand, respectively. The other end uses include a variety of iron and steel applications.

The manganese beneficiaiton plant industry in the United States relies almost entirely on foreign o res containing 35 to 55 percent manganese. The small amount of manganese ore produced in the United States is generally used as a pigment in the manufacture of brick. As of 1992, there were four companies that produced manganese, manganese oxide, ferromanganese or silicon manganese in six plants in the United States.

Manganese metal is frequently produced by preparing a solution of manganous sulfate from ore that has been reduction roasted, and electrolyzing this solution. Exhibit 6 depicts a typical production process of manganese metal from ore. Manganese ore is roasted to reduce the higher oxides to manganese (II) oxide. Slag from the production of high carbo n ferroman ganese ma y also supply manganese ( II) oxide. T he reduce d ore or sla g is leached with sulfuric acid to produce manganese (II) sulfate. Impurities, such as iron and aluminum, are precipitated and filtered. Other metal impurities are removed as sulfides, by introducing hydrogen sulfide gas. Either ferrous or ammonium sulfide and air are added to remove colloidal sulfur, colloidal metallic sulfides, and organic matter. The purified liquid is put into a diaphragm cell, and electrolyzed. The manganese metal deposits on the cathode in a thin layer, which is brit tle and extremely pure.

Manganese metal can also be made electrolytically by fused-salt electrolysis (not shown.) Manganese ore that has been reduced to the manganese(II) level is charged to an electrolytic cell which contains molten calcium fluoride and lime. Fused electro lyte is periodically removed, as the volume of fused electrolyte increases.

With its high quality products such as Coal Beneficiation Equipment Mineral Beneficiation Machinery  Zenith mining machinery Co.Ltd has ascended in the front rank of the world in the exporting of mining equipments.

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